The End of Traditional Plastering: New Methods Cut Construction Costs by 70 Percent
The age-old rules in the construction sector are undergoing a radical transformation, powered by the might of technology and automation. The era of traditional plastering by hand, one of the most labor-intensive, time-consuming stages on construction sites, is officially drawing to a close. Newly developed mechanized systems, artificial intelligence robots, and advanced material engineering are not only slashing construction costs by up to 70-80%, but also accelerating project completion times at an astonishing rate.
Here are the revolutionary new methods making waves in the construction industry...
The rapid pace of industrialization, coupled with the challenge of finding skilled labor and the pressure to deliver projects promptly, has forced the construction industry into a profound transformation.
On construction sites, the era of craftsmen plastering walls by hand is being replaced by high-pressure pumps, smart mortars, and plastering robots capable of 3D scanning.
Here are four major technological advancements that are revolutionizing the industry, taking the place of traditional plastering:
1. Flawless Walls in Minutes: High-Pressure Spray Plastering
The era of manually preparing mortar on-site and painstakingly applying it to walls one by one has come to an end. Now, pre-mixed special plaster or cement mortars are sprayed directly onto the wall with the help of high-pressure pneumatic pumps and hoses. The liquid mixture inside the hose thickens the moment it hits the wall. All that's left for the workers to do is to remove the excess with a long, straight-edged tool and make the final touches with a broad trowel.
The upside: It's 3 to 5 times faster than the traditional method, it eliminates material waste altogether, and it forms an excellent bond that prevents shrinkage cracks.
2. The Technology That Erases Human Fatigue: Automatic Plastering Robots
Plastering robots have become the new darling of large-scale and high-rise projects. These smart machines, before commencing work, use 3D visual scanning technology to measure the verticality and flatness of the wall. They eliminate human error by plotting the most optimal route and push a completely even layer of mortar onto the surface.
The advantage: These industrial robots can plaster an area of 4 square meters per minute, and a full 1,500 square meters per day. They ensure millimetric consistency with zero material waste.
3. Say Goodbye to Wet Mortar: Advanced Dry Construction and 3D Printing
Many contemporary residential and commercial projects are completely eliminating the 'wet plaster' stage of setting up a construction site.
MgO (Magnesium Oxide) Boards: These pre-manufactured mineral panels, which are replacing standard plasterboards, demonstrate superior resistance to fire, moisture, and impacts. They are directly screwed onto the wall and delivered ready to be painted.
3D Construction Printing: 3D printers, the construction method of the future, build the entire wall structure in one go by layering special cement mixtures. This eliminates the need for both laying bricks and applying plaster on top.
Ready to Paint in Just 6 Hours: Thin-Layered Multi-Purpose Coatings
The revolution in the chemical industry has introduced us to flexible technical coatings that consolidate priming, smoothing, and painting into a single process. These new generation crack-preventive compounds, which do not require curing with water, are minimizing pollution on construction sites. They enable builders to achieve a smooth surface ready for painting in as little as six hours after application.
Although the traditional use of hand trowels will remain in our lives for small home renovations for a while longer, the global construction sector has permanently transitioned to mechanized and robotic solutions.
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